Double mill sugarcane crusher for jaggery making machinery

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Double mill sugarcane crusher for jaggery making machinery

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MOQ : 1 Set

Double mill sugarcane crusher for jaggery making machinery Specification

General Use
Sugarcane crusher, Jaggery Plant, Mini sugar palnt

Capacity
40 Ton/day

Drive Type
Gear Drive

Power
15+15 = 30 H.P. Horsepower (HP)

Double mill sugarcane crusher for jaggery making machinery Trade Information

Minimum Order Quantity
1 Set

Supply Ability
2 Sets Per Week

Delivery Time
3-4 Week

Sample Available
Yes

Main Export Market(s)
Western Europe, Australia, North America, Eastern Europe, Middle East, Africa, Central America, South America, Asia

Main Domestic Market
All India

About Double mill sugarcane crusher for jaggery making machinery

OM KAILASH NO.3 DELUX SMART TOTAL HEAVY DOUBLE MILL SUGARCANE CRUSHER WITH PLANETARY GEAR BOXES & MOTORS 247 MM Dia 254 MM LENGTH - Size - 9.75 Dia. x 10

Mill Foundation for both Mills Fabricated from 5x2.5 channel.

Mill base fabricated from 5x 2.5 channel.

Side Plates shall be fabricated from tested mild steel plates. Side Plates are mounted on the base frame provided with the mill.

Mill Roller shall be Cast iron to be fitted on tested M.S. Shaft conforming to EN-8 or equivalent IS standard.

Size of Roller 9.75 Dia. x 10 Length Nominal size

6- C.I. Roller, 2-mills.

Top Studs are to hold the Top Caps to avoid Roller Movement and side Studs are Long and throughout the side plates both sides to hold the Side Caps. Setting Keys are to adjust the Brackets for Roller setting.

Side caps shall be of Mild Steel. Side caps embrace the mill housing and this gives additional strength against any lateral thrust of the top Bushing with two bolts which are only for securing the cap in its working position.

Top roller Bushing shall be made out of phosphorous bronze. Bushings have Brackets which embrace the mill Side Plates having about 1.5 mm lateral play. Side roller Bushing shall be of M.S. Brackets lined with phosphorous bronze metal.

Automatic Grease Lubricating system is to lubricate Grease to all the bushings at a time when required and there is a timing system to adjust when to do lubricating. With 0.5 H.P. Electric motor.

A,B Roller scrapers shall be of Mild Steel and are adjustable. The top scraper of the top roller shall be of floating type. The scraper blades for the juice grooves provided on the feed rollers shall be also adjustable.

C-roll Scraper shall be of Mild Steel construction fitted with Mild Steel C-roll Scraper stand with means of adjustment in horizontal direction from the outside. C-roll Scraper shall be grooved to match the rollers.

Coupling jointer are made of Cast Iron. One coupling will be attached to crusher shaft and the other coupling will be attached to gear box shaft along with tell bar to couple the gear box and crusher coupling.

Intermediate Carrier shall be 10 wide assuring M.S. Side Plates, Inter Carrier Rubber Belt, Supporting Rollers, Sprockets & Chains. It shall be driven by mill.

Sugarcane Feeder shall be Mils Steel.

Sugarcane Bagasse Exit Window shall be fabricated from Mild Steel plates.

Crusher Side Gear shall be having hub cut 12 teeth.

Crusher side cover shall be fabricated from M.S. Sheet.

Juice Collecting bottom Tray shall be Mild Steel.

Juice Sewer Shall Be Mild Steel.

Both Mills will be Driven by Planetary Gear box with 15 H.P. Electric Motor.

Foundation Bolts for the Mills will be provided.

Spanner Set. Heavy Duty, New System.

Crushing Capacity - 40 Tons For 24 Hours

Total H.P. = 15+15 = 30 H.P.

Efficient Sugarcane Extraction

The Double Mill Sugarcane Crusher stands out for its ability to process up to 40 tons of sugarcane per day. Powered by a robust 30 H.P. gear drive mechanism, it ensures high productivity and efficient extraction, making it an indispensable solution for jaggery manufacturers and mini sugar plants seeking steady output and reliable performance.

Versatile Applications Across Industries

Engineered for diverse industrial requirements, this machine excels in sugarcane crushers, jaggery production units, and mini sugar plants. Its versatility makes it suitable for both large-scale and small-scale facilities, providing flexible options for enterprises seeking to optimize their jaggery production and meet varied market demands.

FAQ's of Double mill sugarcane crusher for jaggery making machinery:

Q: How does the double mill sugarcane crusher support jaggery making processes?

A: The double mill sugarcane crusher efficiently crushes large volumes of sugarcane, extracting maximum juice which is then used in the jaggery making process. Its high capacity and gear-driven mechanism ensure consistent output and reduced manual intervention, streamlining production in jaggery plants.

Q: What is the power requirement for this sugarcane crusher and what are its major advantages?

A: This crusher requires a total of 30 H.P. (15+15 H.P.), delivered through a gear drive system. Major benefits include improved energy efficiency, robust construction, consistent extraction rates, and reduced maintenance requirements, making it ideal for continuous operation in industrial environments.

Q: When should this sugarcane crusher model be considered for use in a jaggery plant or mini sugar plant?

A: This model is recommended when daily crushing requirements approach 40 tons, or when consistent high-capacity processing is essential. Its design is particularly advantageous for expanding plants or new units aiming to scale up production efficiently.

Q: Where is the double mill sugarcane crusher typically supplied and who can benefit from it?

A: Manufactured and supplied from India, this crusher is offered to clients globally, including jaggery plant owners, sugar mill operators, exporters, and service providers. Its robust design benefits businesses seeking to improve extraction rates and overall productivity.

Q: What is the process of extracting juice using this double mill crusher?

A: Sugarcane stalks are fed into the crusher, where the dual mills work together to crush the cane thoroughly. The gear drive provides the necessary power, ensuring the juice is efficiently extracted for further processing into jaggery or sugar-related products.

Q: How does using a double mill crusher enhance operational efficiency in mini sugar plants?

A: By automating and accelerating the crushing process, this machine enables continuous and high-volume juice extraction. Its reliability minimizes downtime and manual labor, translating into improved operational efficiency and higher yields for mini sugar plants.

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