Product Description
Heavy sugarcane crushers machine with stainless steel roller for jaggery plant & mini sugar mill
OM KAILASH NO. 2 TOTAL HEAVY STAINLESS STEEL ROLLER
SUGARCANE CRUSHER WITH PLANETARY GEAR BOX & MOTOR 216 MM DIA 216 MM LENGTH - Size -8 x 8
- Mills-1, Stainless Steel 304 Grade Rollers 3.
- A - Roller Dia - 216mm Length - 216 mm.
- B - Roller Dia - 216 mm Length - 216 mm.
- C - Roller Dia - 196 mm Length - 216 mm.
- Mill base fabricated from M.S. Channels.
- Side Plate fabricated from tested mild steel plates covered with S.S. Sheet.
- 90 mm Thick Graded M.S. Shafts.
- Gun Metal top Roller Bush half square/half round.
- Gun Metal B&C Roller Bush full round with M.S. forged Bush Holder.
- Top Caps fabricated from M.S. Plates.
- Side Caps fabricated from M.S. Plates.
- Long Studs to hold the Side Caps from the both sides.
- Setting Keys for B&C Roller Holder to avoid movement.
- Heavy & Big Grease Cup & Pipes.
- A,B Roller Scrapers fabricated from S.S. plates.
- C-roll Scraper Stand & C-roll Scrape fabricated S.S. plates.
- Crusher Side Gear shall be having hub cut 11 teeth.
- Crusher side cover shall be fabricated from S.S. Sheet.
- Sugarcane Bagasse Exit Window shall be fabricated from Stainless Steel plates.
- Juice Collecting bottom Tray shall be Mild Steel covered with S.S. Sheet.
- Planetary Gear box with 7.5 H.P. Electric Motor.
- Crushing Capacity -750-850 Kgs Per Hour / 20 Ton for 24 Hours
- Single Coupling, Coupling Rpm -7 / 8.
- Motor H.P. Required 7.5 H.P.
Efficient Gear-Driven Crushing PerformanceWith three food-grade, stainless steel rollers, and a robust gear drive system, this sugarcane crusher delivers optimal juice extractionrecovering over 90% juice from sugarcane stalks. Its powerful 3 HP to 5 HP motor operates at 1440 RPM, ensuring production capacity of 350400 kg/hr. Designed for continuous, high-volume operation, the heavy-duty structure remains stable and reliable, even under demanding conditions.
Easy Cleaning and Hassle-Free MaintenanceDetachable parts make cleaning and routine maintenance straightforward. The machine requires minimal upkeep thanks to corrosion-resistant materials and a polished steel surface finish. Maintenance is further simplified with accessible components and spare parts provided onsite. Operators benefit from a low-maintenance workflow, boosting efficiency in both indoor and outdoor environments.
Operator-Friendly Design and Enhanced SafetySafety features such as overload protection and safety covers safeguard operators during use. The intuitive manual/electric control system supports safe, semi-automatic operation. With an input feeding height of 1000 mm and ergonomic floor-mounted installation, the machine ensures ease of use. Only one operator is needed, minimizing labor costs and maximizing productivity.
FAQs of Heavy Sugarcane Crushers Machine With Stainless Steel Roller:
Q: How is the Heavy Sugarcane Crusher Machine operated and controlled?
A: The machine operates using a manual or electric control system, driven by a powerful gear drive and electric motor (3 HP). It is semi-automatic, requiring just one operator, who feeds sugarcane into the hopper at an input height of 1000 mm.
Q: What type and size of sugarcane can this crusher handle?
A: The crusher is optimized for sugarcane stalks with a diameter between 1240 mm. Its robust design and three stainless steel rollers ensure efficient juice extraction regardless of cane size within this range.
Q: When should cleaning and maintenance be performed, and how is it done?
A: Routine cleaning can be performed after daily operations or whenever necessary, thanks to detachable parts that allow easy access and thorough washdown. Minimal maintenance is required due to the corrosion-resistant build and sturdy structure.
Q: Where can this machine be installed, and what are the space requirements?
A: Suitable for both indoor and outdoor environments, the machine requires an installation space of approximately 1.2 x 0.8 meters (floor-mounted). It is ideal for industrial setups and juice extraction plants across India.
Q: What process does the machine use for juice extraction?
A: The crusher employs a gear-driven roller crushing method using three food-grade stainless steel rollers, which compress sugarcane stalks efficiently, resulting in high juice recovery rates exceeding 90%.
Q: What are the main usage applications and benefits of this sugarcane crusher?
A: Primarily used for industrial sugarcane juice extraction, the machine offers high capacity, reliable juice recovery, low noise operation (<70 dB), and corrosion resistance. It streamlines production, reduces labor needs, and improves hygiene thanks to food-grade materials and easy cleaning.
Q: Is service support or spare parts available for this model?
A: Yes, service supportincluding onsite assistance and spare partsis readily available, ensuring smooth installation, operation, and maintenance throughout the machines lifespan.