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Heavy Duty Sugarcane Crusher

Name: Heavy Duty Sugarcane Crusher
Brand: PATEL MANUFACTURING COMPANY
Price: 145000.00 INR
Availability: InStock

Price 145000.00 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Heavy Duty Sugarcane Crusher Specification

Efficiency (%)
Up to 80%

Temperature Range
Ambient

Installation Guideline
Floor Mounted; Place on Stable Surface

Motor Power
3 HP

Accessories
Drip Tray, Collection Trough

Usage & Applications
Extraction of juice from sugarcane for juice centers, small-scale sugar factories, food processing units

Production Capacity
300-500 kg/hr

Automation Grade
Semi-Automatic

Model No
HDSCC-500

Speed
960 RPM

Driven Type
Belt Driven

Frequency
50 Hz

Type
SUGARCANE CRUSHER

Material
MILD STEEL

Computerized
No

Automatic Grade
Semi-Automatic

Drive Type
Belt Drive, Electric Motor

Voltage
220-240 V AC

Power
7.5 H.P. Horsepower (HP)

Weight (kg)
700 KGS Kilograms (kg)

Dimension (L*W*H)
1100mm x 500mm x 900mm (approx)

Color
Green / Grey / Custom

Capacity
350-400 kg/hr

Features
High Crushing Capacity, Robust Construction, Corrosion Resistant

Surface Finish
Powder Coated

Power Consumption
Low

Machine Type
Horizontal Sugarcane Crusher

Maintenance
Easy to Clean and Maintain

No. of Rollers
3

Roller Diameter
120 mm

Operating Person
1-2 Persons Required

Cleaning Method
Manual Cleaning with Water

Transportation
Portable (Provision for Wheels Optional)

Noise Level
<65 dB

Roller Material
Solid Mild Steel with Knurling

Roller Length
250 mm

Juice Extraction Rate
60-70% Juice Recovery per Batch

Safety Features
Guarded Gear System, Emergency Stop Option

Lubrication System
Grease Nipples Provided

Heavy Duty Sugarcane Crusher Trade Information

Minimum Order Quantity
1 Set

Payment Terms
Others

Delivery Time
4 Week

Main Export Market(s)
Asia

Main Domestic Market
All India

About Heavy Duty Sugarcane Crusher

Heavy duty sugarcane crusher for jaggery plant

OM KAILASH NO. 2 HEAVY MODEL
SUGARCANE CRUSHER WITH HELICAL GEAR BOX 203 MM Dia 203 MM LENGTH - Size -8x8

Mills-1, Cast Iron Graded Rollers 3.

A- Roller Dia - 203 mm Length - 203 mm,

B- Roller Dia - 203 mm Length - 203 mm,

C- Roller Dia - 183 mm Length - 203 mm,

Mill base fabricated from Mild Steel channels.
Side Plate fabricated from tested mild steel plates.
80 mm Thick Graded M.S. Shafts.
A,B & C Roller Gun Metal Full Round Bush with Holder.
Top Caps fabricated from M.S. Plates.
Side Caps fabricated from M.S. Plates.
Long Studs to hold the Side Caps from the both sides.
Setting Keys for B&C Roller Holder to avoid movement.
Heavy & Big Grease Cup & Pipes.
A,B Roller Scrapers fabricated from M.S. plates.
C-roll Scraper Stand & C-roll Scrape fabricated M.S. plates.
Crusher Side Gear shall be having hub cut 11 teeth.
Crusher side cover shall be fabricated from M.S. Sheet.
Sugarcane Bagasse Exit Window shall be fabricated from Mild Steel plates.
Juice Collecting bottom Tray shall be Mild Steel.
Single Coupling - Rpm -7 / 8.
Oil bath Rain proof Helical Gear Box,
Gear Box cover shall be fabricated from M.S. Sheet
Tapper Roller Bearings,
Master Gear Helical, Master Gear Pinion Helical,
Intermediate Gear Straight, Fast Pulley Pinion Straight,
Crushing Capacity -550-650 Kgs Per Hour / 15 Tons For 24 Hours.
Motor H.P. Required 5 H.P.,
Diesel Engine H.P. Required 10 H.P.

Sturdy Construction for Reliable Performance

Built from corrosion-resistant, powder-coated mild steel, this sugarcane crusher is engineered for durability even in demanding conditions. Knurled rollers ensure maximum grip and efficient crushing, supporting a high juice yield batch after batch. With a guarded gear system and emergency stop, operational safety is prioritized.

Convenience and Ease of Maintenance

The HDSCC-500 is designed with the user in mind, featuring grease nipples for hassle-free lubrication and simple manual cleaning with water. Its semi-automatic operation requires only one or two personnel, making it ideal for small teams while ensuring productivity and ease of use.

Flexible Usage Across Applications

This versatile crusher caters to juice centers, food processing units, and small-scale sugar factories. Portable with provision for wheels, it can be floor mounted and transported as needed, making installation and relocation straightforward. Accessories like drip trays and collection troughs further enhance convenience.

FAQ's of Heavy Duty Sugarcane Crusher:

Q: How does the Heavy Duty Sugarcane Crusher operate?

A: The crusher functions with a manual/lever control system and a belt-driven electric motor (3 HP, 960 RPM), efficiently crushing sugarcane between three knurled, solid mild steel rollers. This arrangement allows for consistent juice extraction with a recovery rate of 60-70% per batch.

Q: What is the recommended maintenance process for this machine?

A: Routine maintenance involves manual cleaning with water and regular lubrication via grease nipples provided. The design ensures that cleaning and maintenance are straightforward, minimizing downtime and ensuring long-term performance.

Q: When is the best time to use this crusher?

A: The machine operates optimally at ambient temperatures and can be used throughout the day during business hours, making it suitable for juice centers and food processing facilities with continuous or batch production requirements.

Q: Where can this sugarcane crusher be installed?

A: The crusher is designed for floor mounting on a stable, level surface. Its portability (optional wheels) allows for relocation within juice centers, markets, or production units as required.

Q: What are the key advantages of using this sugarcane crusher?

A: Users benefit from its robust construction, high crushing capacity (350-400 kg/hr), low noise levels, easy maintenance, and enhanced safety features such as guarded gears and an emergency stop. This makes it a reliable choice for professional applications.

Q: How many operators are needed, and what is the control method?

A: Only one to two persons are required for operation, making it labor-efficient. The crusher is controlled manually using levers for starting and regulating processing speed.

Q: What applications and industries are ideal for this machine?

A: It is well-suited for extraction of sugarcane juice in juice centers, small-scale sugar factories, and food processing units, serving both exporters and local suppliers across various sectors.

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